VS 3010 Operating instruction S. 1

- Warning signs, symbols and text formatting used in this manual
- Explanation of text formatting
Safety instructions

Disclaimer in the event of non-compliance
Requirements for the personnel
Intended Use
Five safety rules according to DGUV Regulation 3
Electrostatic-sensitive components and control components (ESD)

ESD - Rules for handling and working

Abbreviations used

System design VS 3010
VS 3010 Functions
VS 3010 Function

Starting characteristics

First start
Restart

System Configuration
Configuration of the pressure transducers

Low pressure transducer Z2 (LP-Z2)

Low-pressure Regulation

Control algorithm for LP control
Control algorithm with LP step controller

Neutral zone with compressor step control
Compressor run times for compressor step control

Control algorithm with LP combined control

Loading / unloading of fixed-speed compressors
Loading / unloading of fixed-speed compressors during operation with capacity-controlled compressors
Speed increase for purpose of oil lubrication
Neutral zone with compressor combined control
Compressor control times for compressor combined control

Control Bitzer IQ modules
Setpoint shift

Setpoint shift via room temperature
Setpoint shift - demand-dependent via consumer
Setpoint shift via CAN bus
Setpoint shift via external analogue signal
Setpoint shift via humidity sensor

Base load rotation

Base load rotation for speed controlled compressors

Load shedding
Emergency power mode

High-pressure control / condenser control

Neutral zone fan control
Control algorithm for fan control
Control algorithm with step controller
Switching modes for step control
Regulation of the fan speed with continuous control
Control algorithm for parallel combined control type of control
Control algorithm for stages combined control type of control
Condenser package with ebm-papst fans
Setpoint calculation tc

Setpoint calculation in normal operation
Setpoint calculation in HR mode

Control times of the fans
Protection and base load rotation of the fan motors

Copy of Desuperheater control for VS 3010 for "LT" pack type

Desuperheater control for VS 3010 for "LT" pack type

Monitoring

Safety loop

Monitoring of low oil pressure switch / compressor high-pressure cutout
Monitoring of the compressor motor overload cutout

Cylinder head temperature monitoring
Monitoring of the fan motor overload cutout
Monitoring Low-pressure
Monitoring High-pressure
Monitoring of the fan speed controller
Monitoring of the compressor speed controller
Monitoring of the minimum superheat
Monitoring of compressor starts
Monitoring Booster operation
Monitoring CO2 Caskade
Monitoring External Alarm
Monitoring of the fast unload / External Off
Monitoring Burst disk
Monitoring Liquid level in the collection tank

Toggle setpoint
Ambient data for the setpoint shift
Disabling refrigeration points
COP

COP monitoring
COP optimisation

Capacity-controlled compressors
Refrigeration compressor packs with oil equaliser
Discharge gas defrosting

Parameterisation of the discharge gas defrosting
HP switch Z2.1 / Z2.2 monitoring
Actual values for the discharge gas defrosting
Defrost termination

Manual control of the D2D
Error during discharge gas defrosting

Sequence of the common Z2 discharge gas defrosting
Sequence of the discharge gas defrosting of Z2 cases
Sequence of the Z2 discharge gas defrosting when type of defrosting is set to "Coldrooms - El. UA"
Sequence of the discharge gas defrosting of Z2 coldrooms
Sequence of the common discharge gas defrosting Z2.1/2 with Z2 coldrooms
Sequence of the Z2.1/2 discharge gas defrosting without rooms

Operating data and archiving

Operating hours of compressors and fans
Daily run times, switching pulses and activities

Combined control type of control

VS 3010 Installation and start-up

DIN Rail Mounting
Default hardware settings

SIOX extension module - for DIN rail mounting

Connecting the SIOX-Modules to the Pack Controller
SIOX - Status LEDs

Default settings with S1
Setting the CAN Bus Address via Decade Switch S2
Setting of the interface RS485/TTY using jumper J1
Configuration of the analogue inputs and outputs at the factory
Power supply

Status LEDs

Default parameter settings
Start-up of speed-controlled condenser fans / compressors

Procedure for the start-up of a system

Commissioning fan control via Modbus
Battery replacement
Firmware Update

Requirements for firmware update
Update of the current firmware

VS 3010 connection and terminal assignment

Pin assignments

Pin assignments for the VS 3010 basic construction
Pin assignments for SIOX extension module

Terminal diagrams for basic module and SIOX

Terminal assignment of the 230 V AC power supply
Terminal assignment of the digital inputs - 230 V AC
Terminal assignment of the relay outputs - 230 V AC
Terminal assignment of the analogue inputs
Terminal assignment of the analogue outputs
Terminal assignment CAN bus, SIOX and Modbus
D2D – SIOX extension module for discharge gas defrosting

D2D - Terminal assignment of the 230 V AC digital inputs
D2D - Terminal assignment of the 230 V AC relay outputs

VS 3010 operating modes

Manual / automatic emergency mode selection
Service Mode
Display of the operating states

VS 3010 operation

Operation possibilities
Remote control using a terminal

Menus and operating screens
Call controller menu using remote operation, page 115

System Centre - Remote control
CI 3x00 store computer / AL 300 operator terminal - remote control

Cancelling entry block

System centre - login and logout
CI 3x00 store computer / AL 300 operator terminal - unlock

Activating service mode

System centre service mode
CI 3x00 store computer - service mode

VS 3010 menu structure

Menu tree

Main menu
Menu 1 Overview
Menu 2 Actual values
Menu 3 Setpoints
Menu 4 Clock
Menu 5 Messages
Menu 6 Operating data
Menu 7 Default settings
Menu 8 Service Mode

Decommissioning and disposal

Decommissioning / Dismantling
Disposal

Alarms and messages VS 3010

Message system
Structure of the messages

Automatic Prioritisation

Overview of all alarms and messages

Technical Data VS 3010 / SIOX

Electrical Data VS 3010 / SIOX
Mechanical Data VS 3010
Mechanical Data SIOX Extension Module with manual control switch

Part numbers and accessories VS 3010

Pack controller VS 3010 / SIOX extension module
Accessories for VS 3010

VS 3010 Operating instruction (S. 1/221)

VS 3010 Operating instruction (S. 1/221)

VS 3010 Operating instruction (S. 1/221)

Inhaltsverzeichnis

VS 3010 ­Operating instruction (S. 1/221)

VS 3010 ­Operating instruction (S. 1/221)

VS 3010 ­Operating instruction (S. 1/221)

Inhaltsverzeichnis

VS 3010 Operating instruction (S. 1/221)

VS 3010 Operating instruction (S. 1/221)

VS 3010 Operating instruction (S. 1/221)